Outsourcing the procurement and kitting process allows customers to benefit from our experience and commercial leverage. We can procure the complete inventory ensuring the conformance of components and products and removing the risk of counterfeit or sub-standard parts. Materials are sourced, delivered, checked, and presented correctly to our production departments ready for production, free of delay.
Gemini Tec use MRP and a site wide system integration to manage its materials and inventory. All items are bar-coded using a unique carrier upon arrival, allowing us to move and track each item within our facility. We can monitor and control all MSD devices, from exposure times to baking and re-sealing.
The key aspects of our materials service:
- Approved suppliers, using ISO9000 & AS9100.
- MRP BOM importing with MPN matching.
- Common branded R&C's in stock.
- Traceable component stock by batch number to supplier.
- Obsolete component sourcing.
- Proven supply chain in printed circuit boards.
- RoHS and Non-RoHS device procurement.
- Scheduling & expediting.
- Quality & conformance checking.
- MSD handling, baking & shrink-wrapping. (IPC/JEDEC J-STD-033B)
We have access to a network of global suppliers and manufactures, from bare PCBs, board level components to metal enclosures and manage supplier performance and product quality on your behalf. Our system is compliant for full traceability, detailing all batch movements and issues through all locations - back to the finished serial number. We have extensive experience in bare printed circuit board engineering and manufacture, follow this link to find out more.
Material Handling & Loading:
When we procure your materials, our integrated system tracks all component inventory using unique batch related bar-codes. All the components used for the build are initially scanned into ESD totes, then subsequently scanned at various locations within our facility offering site wide visibility.
The unique bar-code produces a 'data set' which is seamlessly passed into our shop floor loading software to accurately plan the shortest set up time possible for the SMT process. The data set allows our SMT lines to test, validate and count all the components consumed ahead of any stock updated and/or material replenishment.
As our advanced Mycronic placement lines operate with intelligent Agilis feeders we do not require the use of full reels to build products, which allows us to limit material usage and minimise excess cost and wastage.
To help is import your BOM and optimise the build process, please download our recommend BOM format: Gemini Tec BOM Format.
Free Issue Materials:
In some cases, customers need to provide us with materials on a free issue basis. We transact these items as a purchased part, so we can provide the benefits of our material handling system to manage the quality and delivery. All consigned materials can be stocked, tracked, and managed in our customer specific storage locations at Gemini Tec. We can provide stock reports, working with a FIFO basis and ensure minimum stock levels are maintained.
We are happy to accept 'Full Free Issue Kits' and provide you the benefits of our material handling system, however we need to request the materials are supplied in a suitable format. We strongly recommend early engagement with us to discuss this level of detail and avoid any confusion which may cause production delays.
If you are considering supplying the 'blank PCB's' as a free issue item, please contact us. We can provide you the correct engineering support to ensure the quality of your product is not compromised.
Contact us for more details or to discuss our services in more detail. Tel +44 (0) 1252 333 444