We have many years expertise in BGA and leadless device assembly. Our combined technical knowledge and cutting edge tools help customers gain access to the higher technology sector. We are able to supply a pain-free transition to this sector, supporting products in both prototype and development activities.

Gemini is equipped to undertake a wide scope of complex technology work, and typically the products we manufacture have multiple BGA devices and leadless devices.

Service features:

  • Experienced & reliable company.
  • Multiple BGA, CGA, QFP, LPBGA, LCC, TSOP, flip-chip (all current technology).
  • ERSAscope optical inspection.
  • X-ray inspection.
  • Placements from 1 off upwards.
  • Controlled removal/rework if ever required.
  • Re-balling of faulty or used devices.
  • No stencil manufacturing required.

 

Equipment features: ERSA IR650 - Semi Automatic BGA rework System

The ERSA IR650 uses the latest technology to remove and place BGA BGA, flip-chip and fine pitch devices for process development and production.

  • Suitable for all PCB sizes upto 460 mm x 560 mm
  • Custom temperature and time profiling for repeatability, board after board.
  • No requirement for solder paste stencils
  • Controlled non-destructive IR reflow process & on-board vision

In-house Real time inspection - Optical

All BGA placements and rework that is undertaken by Gemini are completed with a 100% inspection and/or AQL levels for production, using advanced optical inspection from ERSAscope.


 

In-house real time inspection - X-ray

In addition to optical inspection, we use an X-Tek 'pan & tilt' X-ray system to assist in all BGA and specialist components inspection.

The pan & tilt facility allows for 3 dimensional inspection , i.e. finding collapsed spheres under BGA devices. Using both technologies allows Gemini to provide additional product guarantees on all PCB assemblies.

 

 

 

If you require assistance with high reliability complex assemblies, or if you are looking to develop products with new technology contact Gemini to understand how we can assist you.

 

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